Best TIG Welders – Reviews & Buying Guides

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Best TIG Welder

Tungsten Inert Gas (TIG) welding is one of the standard welding technologies used across the world. What makes this welding stand out is the fact that it can join objects without filler creating neater welds.

As much as this welding technology may be considered technical and challenging to master, it is more versatile when it comes to different welding metals. You will also appreciate the fact that TIG welding allows you to weld critical joints.

With the advancement in technology, many brands have come up with outstanding TIG welders. This also means that consumers with no technical knowledge may end up choosing the wrong welder. Which one is the best for you?

5 Recommended TIG Welders in the Market 2019

After analyzing different high-power consumer TIG, we have come up with a list of some of the best the market has to offer.

This list consists of the most high-quality products that will serve your purpose excellently. Other than just considering the affordability of a welder, it is also essential to look at other factors like input power, duty cycle, weight and size, and digital display and automation.

So without further ado, here are the best TIG welders on the market:

Product NameWeightInput VoltageWarranty
Maxstar 150 STL13.7 lb115/230VAC 1 year
Everlast PowerTIG 250EX60 lb240V3 years
AHP AlphaTIG 200X69 pounds110/220 V3 years
LOTOS Technology NC-FXDR-KJUX32 lb220 V/110 V1 year
Blue Demon BLUEARC-90STI14 pounds14.5 x 21.5 x 20.5 inches1 year

1. Maxstar 150 STL DC

TIG Welder, DC, Maxstar 150 STLThe Maxstar 150 STL is one of the top weldings on the market that have compact size and design. Its portability makes it ideal to use in different places. A good number of TIG welding machines are heavy and bulky. However, the compact and lightweight of this welder makes it extremely portable.

This welding machine uses DC inverter with 120V and 240V plugs, the Miller Maxstar welder gives you enough options to get your job done. This also means you can adjust its intensity to weld different materials the two plugs also make it energy efficient. It also adopts Insulated-Gate Bipolar Transistor technology that allows you to use it with direct current and coated electrode.

Welders and other trades of ironworks find Maxstar 150 quite useful as it offers maximum versatility. Mechanics and plumbers alike can also use this welder for repairs and small construction. Some of the materials you can work on with the Maxstar 150 STL include copper, steel, or stainless steel.

If you buy Maxstar 150 STL, you will get different accessories that will help you achieve perfection. It includes a clamp, a torch, nozzles, a hammered brush, and a clamp electrode holder. These accessories also help speed up your work.

Pros
  • Adjustable intensity makes it possible to adapt to any work
  • The portable generator is compact and makes it easy to move around your working area or transport it to a different location
  • The added accessories also make it easy to weld, whether you are an expert or a beginner
  • It is one of the most efficient TIG machine as it can work on different materials
Cons
  • Since it can only be used for TIG and manual welding, it may not be universally applicable

2. Everlast PowerTIG 250EX

Everlast PowerTIG 250EX

Professionals and welding enthusiasts will find the Everlast PowerTIG 250 EX welding machine quite ideal. With excellence performance, users can be assured of top-quality results.

The device comes with outstanding features including stick function, AC frequency, fully adjustable pulse, spot weld timer, and 2T/4T remote control functions, among other features.

The fact that it also performs best on both 240V single and 3 phase power means it can work on different types of materials.

The Everlast PowerTIG 250EX can weld ½ inch in a single pass and 1 inch in multi-pass for aluminum or steel. Therefore, this is one of the most reliable ones for various applications making it versatile welding.

This is an advanced square wave inverter based heavy-duty welder that comes with IGBT power modules. This feature increases reliability and performance. Its compatibility and lightweight is also the other reason on-the-go welders prefer it over other bulky welding machines. Therefore, it can easily be moved.

Pros
  • The foot and pedal controls make it ideal for both beginners and professionals
  • With a low start of 5 amps, it can weld thin materials
  • The ease of use has also been made possible with the improved LED display and color-coded control buttons
  • Users can enjoy a maximum shielding gas protection as it controls both pre-flow and post-flow
Cons
  • It is hard to handle as the torch hoses, and cover are quite stiff
  • The fan noise is quite louder than the other products in the market, which may be uncomfortable to most users.

3. AHP AlphaTIG 200X

AHP AlphaTIG 200X

AHP AlphaTIG 200X is another welding machine with DC inverter that offers quality welds. The construction of this machine allows it to weld any metal and even weld thin metals of thinner gauge like ¼ inch aluminum or ¾ inch steel smartly and efficiently.

Similar with Maxstar 150 this machine built with advanced inverter technology. This means that it can transform DC power to AC and input and output voltage and keep the frequency under control. Therefore, it can handle different materials.

Having control over a device makes it easy to achieve the best results when using it; that is what users get from this device. The comfortable foot pedal control means you can weld with both hands for precise welding. The HF start TIG, and the foot pedal also adds to the convenience the AHP AlphaTIG 200X offers.

Although its body may seem bulky at first sight, you can easily move it around or transport it since it comes with a handle and only weighs 69 pounds.

Pros
  • Beginners welders will find operating this TIG machine an easy task as it has a smooth arc and well-placed controls
  • Best welder for thinner-gauge materials
  • It can be operated in 110/220 volts
  • Offers full 200A output at 240V
Cons
  • The foot pedal is not of the best quality as it needs a lot of travel to change to the right output amperage and slips when placed on a smooth surface.
  • The fans are loud and may be a nuisance if you are working in a quiet environment

4. LOTOS Technology NC-FXDR-KJUX

Lotos CT520D Air Plasma Tig Welder

LOTOS Technology NC-FXDR-KJUX is another recommended TIG welding machine on the list. It works with non-hazardous compressed air to cut stainless steel, mild steel, aluminum, and copper.

The 15-200amp DC electrical current output offers quality welding on steel and stainless steel, something most welding tools cannot achieve. The easy ARC start is a critical feature that gives precise and outstanding welding shapes.

What makes the device, even more, user-friendly is the adjustable hot striking Arch current that improves the Arch-starting function. The versatility also allows you to use different kinds of acid and the basic electrodes. But this feature does not compromise the durability of the LOTOS as it comes fitted with the PAPST advanced cooling system.

If you are the type of a welder who does not like spending so much time setting up a TIG welder, then LOTOS will give you a break. It comes with a pre-installed NPT ¼ inch D plug and air filter regulator. Therefore, users can quickly connect to an air compressor.

Pros
  • The voltage and frequency adjust automatically to different voltage and frequency output which helps you concentrate on your work and not worry about changing values
  • The air-based energy supply system ensures you get much cheaper and cleaner as compared to the oily counterparts
  • It requires less maintenance and cleaning
  • It is safe as it will release less harmful gasses as compared to others in the market
Cons
  • The cutting is limited to ½ inches which means cutting a thicker material will require different tools
  • It does not come with a foot pedal which means users will have limited use of their hands

5. Blue Demon BLUEARC-90STI

Blue Demon BLUEARC-90STI

If you are looking for a machine which helps you to do smaller jobs, then this 90 Amp TIG welder from Blue Demon could be the best option.

The size is also relatively small that you can carry around. It is the compact design that makes this welding machine a must-have for both beginners and professionals alike.

This Blue Demon BLUEARC-90STI produces more significant power outputs to give its users, not just unparalleled portability but enough power for different jobs.

Not only that this welding machine also can run at an amperage range from 20 to 80 amps. Therefore, it can work at a duty cycle of 20% at 80 amps. This means that users can weld for 2 minutes at 80% power in ten-minute intervals. Since this is a small machine for small projects, it is more affordable as compared to most of the TIG machines out there.

The simple yet functional design is the other reason beginners need to get their hands on this machine. Not only does it come with a ten-foot electrode holder but also has a 6.5-foot ground clamp. The shoulder strap adds a sense of simplicity, which means you can throw it on your shoulder and carry it to the working site.

Pros
  • The extremely light and portable device
  • The best for home use and beginner welders
  • The ideal for spot welding
  • Can perform TIG and stick welding
  • Being a DC welder, it can create long-lasting and robust welding bonds
Cons
  • It does not offer dual voltage capabilities
  • It is only ideal for small projects and do-it-yourself task. For bigger projects, you may have to use a different tools

What Do You Need to Know Regarding this Welding Machine?

4 Basic Features in a TIG Machine

Users can benefit from the many advantages of the above mentioned products. Choosing the most expensive one doesn’t necessarily mean you will have the best working experience.

Some factors determine the quality of a TIG welder and the outcome of the work. Here are the basic features you need to keep in mind when shopping for this machine:

1. Amperage Range

A machine that offers the most extensive amperage range will probably cost you more than an average machine. However, this is an important factor to consider as a wide amperage range means you can work on many materials without limit.

You can choose a welding machine that exceeds the 200 amps limit to work on materials that require higher amperage like aluminum. Or you can choose one that utilizes low amperes for small task.

2. AC/DC Capabilities

Steels and stainless steels are often welded with DC output while magnesium and aluminum are best welded with the AC output.

This means that you will need a machine that uses a combination of AC/DC output if you wish to weld a variety of materials. We advise you to get a TIG-only machine if your application is strictly TIG.

3. Heats Control

A good welding machine should offer enough heat control feature. This means that you need to look for a machine that comes with an extra TIG pulse which supplies good heat input control. It is essential to understand that the regulation of heat input lowers the metal’s warpage.

4. Balance Control

Welders are advised to take a keen interest in the AC balance control when looking for a machine. AC welding inverters use high current electronic switches to create weld output.

Since the AC frequency varies, users can make use of a high-frequency to focus the arc. At this point, good balance control is crucial as it affects the amount of surface cleaning the arc performs.

What is the Difference Between a TIG and a MIG Welder?

Metal Inert Gas welding (MIG). Also referred to as Metal Active Gas welding (MAG) or Gas Metal Arc welding (GMAW) is the other common welding technology preferred by different industries.

Both processes between TIG and MIG welders are almost the same. But some elements differentiate the two. Here is a look at the various aspects that differentiate TIG welder and MIG welder.

The welding process

MIG welding process sets itself apart from TIG as it involves a continuous feeding of wire to a metal. The two metal objects are joined by the consumable welding supply of the wire. This creates a strong bond, which makes this process preferred by different industries.

TIG, on the other hand, uses a non-consumable tungsten electrode to join two metals. The electrodes run current through the metals and may or may not use filler metal in the process.

The use of thickest metals

You will also note the difference between these two processes when welding metals of different thickness. MIG is the most suitable for welding thicker metals as it uses consumable filler materials to join metals. This makes it ideal and saves time when welding more solid object.

Tungsten inert gas welding may not use filler materials, as mentioned above. Therefore, to join two thick metals together, users will need to weld the metals hot enough to melt and form a bond of their own. This process is what makes TIG better when using thinner metals as it is easier and saves time.

Controllability

First-time operators will mostly prefer MIG over TIG as it is easy to control, and even when mistakes happen during the welding process, changes can be made.

Things are a bit different when it comes to TIG welding. Perfection can only be achieved when the process is handled by a professional as it requires precision, proper pressure, and timing control.

The electric current being used should also coincide with the type of metal being used. To achieve better results when using TIG, you will need an automated CNC (Computer Numerically Controlled) machine and good generators. This helps you execute identical welds.

What Can You Do With a Tungsten Inert Gas Welder?

Since TIG welding allows users to make use of a large variety of metals, several industries make use of this technology to create and repair different items.

The top sectors that make this welding include automotive, aerospace, art, and repair. So here are some of the jobs you can use with this type of welding.

1. Automotive

Auto industry requires secure and robust construction to hold the parts of a vehicle together. The TIG strategies can reduce corrosion, which means cars can stand the test of time without rusting. This also implies that vehicles that have been TIG welded are the safest.

2.Aerospace

TIG welding can also be used to weld spacecraft and aircraft. This can attribute to the fact that this welding offers strength and precision.

3. Art

This is a standard domestic application of TIG technology. This is because TIG welding offers a superior cosmetic appearance making products made from it stand out from the rest. Therefore, industrial fixtures and metal sculptures will always rely on this welding process.

4. Repair

Different repair applications will also stand out if you use TIG. The best part is that you can also use it domestically to fix your child’s metallic toy. It comes in handy to repair a broken pedal car or other aluminum tools.

Since it is free from spattering, which is common with other welding processes. Users are guaranteed neat looking joints with superior weld quality that is free of defects.

Your imagination can only limit the application of this welding. That because the process offers excellent control of root pass weld penetration and also the fact that it can also apply to thin materials.

Final Verdicts

With that said, you now understand the real benefits of getting top quality, and highly rated TIG welders. However, buying involves more than just checking for the afford-ability of the machine.

The quality of the product and the positive customer reviews should be the driving force towards finding a good welder for you.

Passtools.com author Andreas Kalt
Andreas is a DIY enthusiast who specializes in home improvement and interiors. He believes each project is a puzzle which needs to be solved. Therefore he believes using the right tools is the key to make it efficient.
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